Method for reducing metal ion with nanosilicate platelets and dispersing metal nanoparticle and product thereof

ABSTRACT

The present invention provides a method for reducing metal ions (for example, silver ions) and stably dispersing metal nanoparticles by nanosilicate platelets. An organic dispersant, nanosilicate platelets and a metal ionic solution are mixed to perform a reductive reaction, wherein the organic dispersant is tri-sodium citrate dihydrate (SCD), chitosan or polyvinyl pyrrolidone (PVP), to produce a mixture of stably dispersed metal nanoparticles.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a method for reducing metal ions with nanosilicate platelets (NSP), particularly for producing an aqueous solution of stably dispersed reduced metal nanoparticles. This method and the metal nanoparticles are suitable as nano-composite materials and biomedical materials, for example, electrical devices, catalysts, conductors, biosensor, pharmaceutical and polymers. The present invention also relates to the product obtained by the above method, namely stably dispersed metal nanoparticles including Ag nanoparticles and Cu nanoparticles.

2. Related Prior Arts

-   1. In recent years, the inventor(s) of the present invention have     developed many processes and products for modifying clay and     nanosilicate platelets (NSP), for example, those disclosed in U.S.     Pat. Nos. 7,125,916, 7,094,815, and 7,022,299 or Publication Nos.:     US 2006-0287413-A1 and US 2006-0063876A1. In addition, a series of     polymeric surfactants used for modifying smectic clay are obtained.     By adding the surfactants, the clay can be directly exfoliated     through ionic exchanging reactions, then the exfoliated clay is     extracted with NaOH water/toluene biphase solution to obtain pure     nanosilicate platelets. The nanosilicate platelets have a high     aspect ratio (on average, 100×100×1 nm³), high specific surface area     (700˜800 m²/g) and strong charges (ca. 20,000 ions/platelet), and     generally there are about 4×10¹⁶ platelets per gram thereof. FIG. 1     shows the basic structure of the silicate platelets. With the above     characteristics, surface charges of the nanosilicate platelets vary     with pH, that is, negative when above the isoelectric point (IEP, pH     6.4) and positive when below the IEP. Aggregation occurs when the     surface charges are positive.

Due to the high charge density of ions, the nanosilicate platelets in a water solution can strongly adsorb metal ions and thus precipitate. For example, a black precipitate will be immediately generated after adding AgNO₃ into a water solution of the nanosilicate platelets. Such reaction is vigorous and will result in quick aggregation.

So far, methods for producing silver nanoparticles are classified into physical methods and chemical methods. The physical method usually demands expensive equipment for highly-vacuum vaporization or e-beam. The chemical method uses reducers to reduce the silver ions as atoms and then a stabilizer is used to control the size of the particles. The general reducers include NaBH₄, formaldehyde, alcohol, hydrazine (H₂N—NH₂); and the stabilizers include sodium citrate, glucose, sodium dodecyl sulfate, polyvinyl pyrrolidone (PVP), dendrimer, etc.

In the present invention, the nanosilicate platelets are provided for the purpose of reducing metal ion with a proper stabilizer to obtain nanoparticles.

SUMMARY OF THE INVENTION

The major object of the present invention is to provide a method for reducing metal ions with nanosilicate platelets (NSP) to produce a solution of stably dispersed metal nanoparticles.

Another object of the present invention is to provide a method for reducing silver ions with nanosilicate platelets to produce a solution of stably dispersed Ag nanoparticles.

Specifically, the method of the present invention includes at least one step of: mixing an organic dispersant, nanosilicate platelets and a metal ionic solution to perform a reductive reaction, wherein the organic dispersant is selected from the group consisting of tri-sodium citrate dihydrate (SCD), chitosan and polyvinyl pyrrolidone (PVP). With this method a solution of stably dispersed metal nanoparticles can be obtained.

The above nanosilicate platelets are preferably exfoliated smectic silicate clay, for example, synthetic fluoric mica, K10, Na⁺-MMT, SWN, bentonite, laponite, kaolin, LDH, talc, attapulgite clay and vermiculite. The smectic silicate clay can be in the form of layers or sheets or platelets.

The above metal ion can be Ag, Au, Cu or Fe, wherein Ag is preferred. The metal ionic solution can be a water solution of nitrate, chloride or bromide of the metal ions, wherein the water solution of AgNO₃, AgCl or AgBr is preferred.

Preferably, the above SCD solution is first mixed with the metal ionic solution, and then added into the NSP solution. If the NSP solution has a concentration of about 0.01˜0.1 wt. %, the weight ratio of NSP/metal ion is preferably about 1/0.2˜1/4, and the equivalent ratio of NSP/SCD is preferably about 1/1.1˜1/21.5. If the NSP solution has a concentration of about 0.01˜1.0 wt. %, the weight ratio of NSP/metal ion is preferably about 1/0.2˜1/1, and the equivalent ratio of NSP/SCD is preferably about 1/1.1˜1/10.

The above NSP solution also can be first mixed with the chitosan solution or the PVP solution, and then added into the metal ionic solution. Thus preferably the weight ratio of NSP/metal ion is about 1/0.1˜1/9, and meanwhile the weight ratio of NSP/chitosan is about 1/0.01˜1/5. Alternatively, the weight ratio of NSP/metal ion is preferably about 1/0.1˜1/2, and meanwhile the weight ratio of NSP/PVP is about 1/0.01˜1/5.

The above reductive reaction is preferably performed at about 60˜100° C., and/or for 1˜4 hours.

By means of the above method, the present invention is able to produce a solution of stably dispersed metal nanoparticles, particularly Ag nanoparticles.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows the basic structure and features of the nanosilicate platelets;

FIG. 2 shows UV adsorption spectrum of the Ag nanoparticles, nanosilicate platelets and clay (MMT);

FIG. 3A and FIG. 3B show the TEM pictures of nanosilicate platelets adsorbed with Ag nanoparticles;

FIG. 4 shows the AFM pictures (a, b), 3D picture (c) and schematic view (d) of nano-disks;

FIG. 5 shows UV adsorption spectrum of the Ag nanoparticles sampled with time;

FIG. 6 shows the solutions of silver ions reduced with NSP (0.1 wt. %);

FIG. 7 shows the solutions of silver ions reduced with NSP (0.5 wt. %);

FIG. 8 shows the sintered Ag nanoparticles;

FIG. 9 shows the FE-SEM pictures of sintered Ag nanoparticles;

FIG. 10 shows the TEM pictures of nanosilicate platelets and Ag nanoparticles;

FIG. 11 shows crystals of the dried product (NSP/AgNO₃/PVP=10/1/1).

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The materials used in the preferred embodiments of the present invention include:

-   1. Nanosilicate platelets: prepared according to the methods     disclosed in U.S. Pat. Nos. 7,125,916, 7,094,815, and 7,022,299or     Publication Nos.: US 2006-0287413-A1 and US 2006-0063876A1. -   2. Sodium montmorillonite: Na⁺-MMT, smectic aluminum silicate clay,     product of Nancor Co. -   3. AgNO₃:Mw=169.87, product of J.T. Baker, Inc. -   4. Tri-sodium citrate dihydrate (SCD): product of Aldrich Chemical     Co. -   5. Chitosan: product of Shin Era Technology Co., LTD. -   6. Polyvinyl pyrrolidone (PVP): Mw=10,000, product of Sigma.

Detailed procedures of the method, preparing Ag nanoparticles by reductive reaction with nanosilicate platelets (NSP), of the present invention are described in the following Examples, wherein Examples 1-1˜1-5 use SCD as a stabilizer and the results are compared with those of Comparative Examples 1-1˜1-7; Examples 2-1˜2-9 use chitosan as a stabilizer and the results are compared with those of Comparative Examples 2-1˜2-2; and Examples 3-1˜3-8 use PVP as a stabilizer and the results are compared with those of Comparative Examples 3-1˜3-2.

Example 1-1

First, the SCD solution (38.8 mM, 1.6 ml) is added into the AgNO₃ solution (1 mM, 20 ml) and mixed well. The mixture solution is then slowly added into the NSP solution (0.1 wt. %, 16.67 g), so that the weight ratio of NSP/AgNO₃ is 1/0.2. The resultant solution is heated in a water bath at about 60° C. for about 1˜2 hours, and then the initially transparent solution becomes golden.

Example 1-2

Repeat the procedures of Example 1-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 1. The UV adsorption wavelength of the Ag nanoparticles is measured and listed in Table 1. The reaction solution becomes yellow.

Example 1-3

Repeat the procedures of Example 1-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 1. The UV adsorption wavelength of the Ag nanoparticles is measured and listed in Table 1. The reaction solution becomes yellow.

Example 1-4

Repeat the procedures of Example 1-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 1. The UV adsorption wavelength of the Ag nanoparticles is measured and listed in Table 1. The reaction solution becomes yellow-green and the upper liquid becomes yellow after a few days.

Example 1-5

Repeat the procedures of Example 1-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 1. The UV adsorption wavelength of the Ag nanoparticles is measured and listed in Table 1. The reaction solution becomes yellow.

Comparative Example 1-1

Repeat the procedures of Example 1-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 1. The UV adsorption wavelength of the Ag nanoparticles is measured and listed in Table 1. The reaction solution is still transparent.

Comparative Example 1-2

Repeat the procedures of Example 1-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 1. The UV adsorption wavelength of the Ag nanoparticles is measured and listed in Table 1. The reaction solution becomes yellow but the upper liquid becomes transparent.

Comparative Example 1-3

Repeat the procedures of Example 1-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 1. The UV adsorption wavelength of the Ag nanoparticles is measured and listed in Table 1. The gray reaction solution becomes gray-yellow, then dark green and then black. The upper liquid becomes transparent after a few hours.

Comparative Examples 1-4˜1-7

Repeat the procedures of Example 1-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 1. The UV adsorption wavelength of the Ag nanoparticles is measured and listed in Table 1. Aggregation occurs immediately and the upper liquid becomes transparent.

TABLE 1 Example/ Initial Color of the UV adsorption Comparative NSP Weight ratio of Reaction solution after wavelength Example (wt. %) NSP/AgNO₃/SCD time (hr.) reaction (nm) Example 1-1 0.1 1/0.2/1.1 1~2 Golden 416 Example 1-2 1/2/10.7 2~3 Yellow 430 Example 1-3 1/4/21.5 2~3 Yellow 427 Comparative 1/10/53.7 2~3 Transparent — Example 1-1 Example 1-4 0.5 1/0.2/1.1 1~2 Yellow 415 Comparative 1/2/10.7 1~2 Transparent — Example 1-2 aggregation Comparative 1/4/21.5 2~3 Transparent — Example 1-3 aggregation Comparative 1/10/53.7 2~3 Transparent — Example 1-4 aggregation Example 1-5 1.0 1/1/1.1 2~3 Yellow 406 Comparative 1/10/10.7 2~3 Transparent — Example 1-5 aggregation Comparative 1/20/21.5 2~3 Transparent — Example 1-6 aggregation Comparative 1/50/53.7 2~3 Transparent — Example 1-7 aggregation Comparative 0   — 2~3 Transparent — Example 1-8 Comparative MMT — 2~3 Earth — Example 1-9 Comparative MMT No SCD 2~3 Earth — Example 1-10 Comparative 0.5 No SCD 2~3 Transparent — Example 1-11 aggregation

Example 2-1

First, the NSP solution (5 wt. %, 2 g) is added into the chitosan solution (5 wt. %, 0.02 g), and then water (28 g) is added therein and mixed well. The mixture solution is slowly added into the AgNO₃ solution (0.1 wt. %, 10 g), so that the weight ratio of NSP/AgNO₃/chitosan is 1/0.1/0.01. The solution changes from an initially creamy color to a brown color after it is heated in a water bath at 80˜90° C.

Examples 2-2˜2-9

Repeat the procedures of Example 2-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 2. The colors of the solution after reaction and the UV adsorption wavelength of the Ag nanoparticles are measured and listed in Table 2.

Comparative Examples 2-1˜2-2

Repeat the procedures of Example 2-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 2. The colors of the solutions after reaction and the UV adsorption wavelengths of the Ag nanoparticles are measured and listed in Table 2. The transparent reaction solution in Comparative Example 2-1 is still in creamy color, whereas the solution in Comparative Example 2-2 becomes red-brown.

TABLE 2 Example/ UV adsorption Comparative Final NSP weight ratio of Color of the solution wavelength Example (wt. %) NSP/AgNO₃/Chitosan after reaction (nm) Example 2-1 0.2 1/0.1/0.01 Yellow-brown 420 Example 2-2 1/0.1/1.0 Yellow 410 Comparative 1/0.2/5 Creamy — Example 2-1 Example 2-3 1/0.4/5 Yellow 415 Comparative 1/0.5/0.05 Red-brown — Example 2-2 Example 2-4 1/1/1 Yellow-brown 420 Example 2-5 1/1/5 Yellow 415 Example 2-6 1/2/1 Dark 430 yellow-brown Example 2-7 1/2/5 Dark Yellow 415 Example 2-8 1/4/5 Dark brown 460 Example 2-9 1/9/5 Dark gray-green 475

Example 3-1

First, the NSP solution (5 wt. %, 20 g) is added into the PVP solution (0.1 g), and then water (10 g) is added therein and mixed well. The mixture solution is slowly added into the AgNO₃ solution (1 wt. %, 10 g), so that the weight ratio of NSP/AgNO₃/PVP is 1/0.1/0.1. After it is heated in a water bath at about 80˜90° C. for 2˜3 hours, the reactant solution becomes yellow-brown.

Examples 3-2˜3-8

Repeat the procedures of Example 3-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 3. The colors of the solutions after reaction and the UV adsorption wavelengths of the Ag nanoparticles are measured and listed in Table 3.

Comparative Examples 3-1˜3-2

Repeat the procedures of Example 3-1, but the concentrations and equivalent ratios of the reactants and reaction time are changed as listed in Table 3. The colors of the solutions after reaction and the UV adsorption wavelengths of the Ag nanoparticles are measured and listed in Table 3.

TABLE 3 Example/ Final Color of the UV Comparative NSP Weight ratio of solution after wavelength Example (wt. %) NSP/AgNO₃/PVP reaction (nm) Comparative 0.2 1/0.1/0.01 Brown — Example 3-1 Comparative 1/0.02/0.1 Yellow-brown — Example 3-2 Example 3-1 1/0.1/0.1 Yellow-brown 415 Example 3-2 1/0.2/0.1 Dark 450 yellow-brown Example 3-3 1/0.3/0.1 Dark 470 yellow-brown Example 3-4 1/0.2/0.2 Dark 440 yellow-brown Example 3-5 1/0.2/1 Dark 440 yellow-brown Example 3-6 1/0.4/5 Yellow-brown 460 Example 3-7 1/1/5 Yellow-brown 450 Example 3-8 1/2/5 Dark 450 yellow-brown

Analysis and Tests

1. Using the Stabilizer SCD

FIG. 2 shows the UV spectrum of Ag nanoparticles of Example 1-4 and Comparative Examples 1-8˜1-11, wherein the Ag nanoparticles of Examples 1-1 are transparent and yellow in the water solution. For Ag nanoparticles, the adsorption wavelength on UV is observed at 400 nm.

FIG. 3A and FIG. 3B show the TEM pictures of the Ag nanoparticles produced in Example 1-4, which are uniformly adsorbed on the nanosilicate platelets and have a diameter about 20 nm. This shows that the silver ions are first adsorbed on surfaces of the nanosilicate platelets, and then reduced to silver atoms through the redox reaction.

FIG. 4 shows the AFM pictures of the Ag nanoparticles produced in Examples 1-4, which have a special disk-like structure. In FIG. 4, (a) and (b) are AFM pictures, (c) is a 3D view, and (d) is a schematic view. Apparently, the Ag nanoparticles are adsorbed around the nanosilicate platelets with a size about 20 nm. That is, the silver ions can be effectively reduced by the nanosilicate platelets having high charge density and the reduced nanoparticles can be fixed or uniformly dispersed around the nanosilicate platelets without aggregation.

FIG. 5 shows UV adsorption spectrum of the Ag nanoparticles of Example 1-1 (NSP=0.1 wt. %, weight ratio of NSP/AgNO₃=1/0.2), which are sampled a different times. With increasing reaction time, silver ions are continuously reduced until 6 hours.

FIG. 6 shows the solutions of silver ions reduced with NSP (0.1 wt. %). In FIG. 6, (a) and (b) are the solutions of Examples 1-1 and 1-2 (weight ratio of NSP/AgNO₃=1/0.2 and 1/2), in which the silver ions are successfully reduced; but (c) is the solution of Comparative Example 1-1 (weight ratio of NSP/AgNO₃=1/10), in which the silver ions is not reduced. The reason is that NSP is a weak reducer and hardly effective in a low concentration.

FIG. 7 shows the solutions of silver ions reduced with NSP (0.5 wt. %). In FIG. 7, (a) is the solution of Example 1-4 (weight ratio of NSP/AgNO₃=1/0.2), in which the silver ions are successfully reduced; but (b) and (c) are the solutions of Comparative Examples 1-2 and 1-3 (weight ratio of NSP/AgNO₃=1/2 and 1/10), in which the reduced silver particles precipitate because concentrations of the silver ions are too high.

2. Using the Stabilizer Chitosan

FIG. 8 shows the Ag nanoparticles of Example 2-9 which is sintered at 100° C. and 150° C., and FIG. 9 shows the FE-SEM pictures thereof. In FIG. 9, (a) shows the silver atoms with an average diameter about 20 nm when sintered at 100° C.; and (b) shows the silver atoms melt as larger particles at 150° C. The Ag nanoparticles have special surface characteristics and thermal properties different from the larger particles, for example, a lower sintering temperature. Such result further implies that silver wires made from the Ag nanoparticles of the present invention will have lower electric resistance.

As the reaction of the present invention can be performed with materials of higher concentrations, a smaller-scale plant will be enough, or more production can be achieved when operated in the same conditions. Certainly, a highly-concentrated solution of Ag nanoparticles can be prepared.

3. Using the Stabilizer PVP

FIG. 10 shows the TEM pictures of nanosilicate platelets and Ag nanoparticles of Examples 3-1˜3-8, in which the Ag nanoparticles have a small size less than 20 nm and can be dried as a thin film. The product (weight ratio of NSP/AgNO₃/PVP=10/1/1) is first dried at 100° C. then left alone, and after one day, rod-like crystals can be observed, as shown in FIG. 11. As the silicate platelets have particular characteristics in crystallization and adsorbing the Ag nanoparticles, crystals thereof are more apparent. That is, new rod-like materials can be developed from the Ag nanoparticles.

In the present invention, the nanosilicate platelets (NSP) are used to reduce silver ions instead of traditional reducers. By strong adsorption to the NSP, the Ag nanoparticles can not attract to each other and are dispersed in a nano-scale. The dispersion of Ag nanoparticles is stable enough and can be transferred to an organic solvent, and therefore applications thereof will be wide. Moreover, the Ag nanoparticles will exhibit better antimicrobial, sterilizing, and catalytic abilities, and are suitable for fields of biology, medicine, material, chemistry, etc. 

What is claimed is:
 1. A method for reducing metal ions with nanosilicate platelets (NSP), comprising: mixing tri-sodium citrate dihydrate (SCD) with a water solution of AgNO₃, and then with the NSP to perform a reductive reaction to yield a solution of stably dispersed silver nanoparticles; wherein the nanosilicate platelets have a specific surface area ranging from 700 m²/g to 800 m²/g, surface charges 20,000 ions/platelet, 4×10¹⁶ platelets/gram and an isoelectric point (IEP) pH 6.4, the NSP is first dissolved in water to have a concentration of 0.01˜0.1 wt.%, the weight ratio of NSP/AgNO₃ is 1/0.2˜1/4, and the equivalent ratio of NSP/SCD is 1/1.1˜1/21.5.
 2. The method as claimed in claim 1, wherein the nanosilicate platelets are exfoliated smectic silicate clay.
 3. The method as claimed in claim 2, wherein the smectic silicate clay is selected from the group consisting of synthetic fluoric mica, Na-MMT, kaolin, synthetic layered double hydroxide (LDH), talc, attapulgite clay and vermiculite.
 4. A method for reducing metal ions with nanosilicate platelets (NSP), comprising: mixing tri-sodium citrate dihydrate (SCD) with a water solution of AgNO₃, and then with the NSP to perform a reductive reaction to yield a solution of stably dispersed metal silver nanoparticles; wherein the nanosilicate platelets have a specific surface area ranging from 700 m²/g to 800 m²/g, surface charges 20,000 ions/platelet, 4+10¹⁶ platelets/gram and an isoelectric point (IEP) pH 6.4, the NSP is first dissolved in water to have a concentration of about 0.01˜1.0 wt.%, the weight ratio of NSP/AgNO₃ is 1/0.2˜1/1, and the equivalent ratio of NSP/SCD is 1/1.1˜1/10.
 5. The method as claimed in claim 1, wherein the reductive reaction is performed at 60° C.
 6. The method as claimed in claim 1, wherein the reductive reaction is performed for 1˜4 hours.
 7. The method as claimed in claim 1, wherein the silver nanoparticles have a diameter 20 nm
 8. The method as claimed in claim 4, wherein the nanosilicate platelets are exfoliated smectic silicate clay.
 9. The method as claimed in claim 4, wherein the smectic silicate clay is selected from the group consisting of synthetic fluoric mica, Na⁺-MMT, kaolin, synthetic layered double hydroxide (LDH), talc, attapulgite clay and vermiculite. 